Application Brief

Calibration & Metrology HV Source

A high-voltage source stable to within 0.01 percent of nominal over an eight-hour shift, with 16-bit setting and a 0.01 percent per kelvin temperature coefficient, for calibration benches that measure through a reference divider.

Application Brief·HVX-Series High Voltage Power Supplies·dc-62022201
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Schematic: a kilovolt calibration. The supply holds the set point on the HV rail; a calibrated reference divider read by a voltmeter gives the reference value, and the instrument under test is connected across the same rail.

Schematic: a kilovolt calibration. The supply holds the set point on the HV rail; a calibrated reference divider read by a voltmeter gives the reference value, and the instrument under test is connected across the same rail.

Calibration & Metrology HV Source

BNC HVX-Series high-voltage power supply

A high-voltage calibration compares the instrument under test against a reference. In kilovolt work the reference is a characterized divider read by a precision voltmeter, and the supply's job is to hold a steady voltage across both while the comparison is made. A reading taken while the voltage is moving is a reading of the drift, so the source has to hold its value for as long as the comparison takes and return to it when the point is repeated.

Three properties decide whether a high-voltage supply suits a calibration bench. The first is setting resolution: a source that can only be set in coarse steps cannot place a calibration point where the procedure calls for it. The second is short-term stability: over the hours a run takes, the output must hold its value. The third is temperature coefficient: a laboratory is climate controlled, but small shifts still happen, and a source whose output follows the room temperature needs re-checking at every point. The absolute accuracy of the calibration comes from the reference divider and the voltmeter reading it, with their calibration certificates, not from the source.

The fourth requirement is low ripple. A divider and voltmeter average ripple to some degree, but an electrostatic voltmeter or a peak-reading instrument does not, and a source with volts of ripple on a kilovolt output adds an error of its own to the comparison. A low-ripple output lets the lab see the instrument under test rather than the source.

What a source has to do: hold inside a 0.01 percent band for a whole shift Schematic: output voltage over an eight-hour shift. The band of plus or minus 0.01 percent of nominal, the HVX-Series eight-hour stability specification, is drawn to scale against a one percent axis: it is a hair-thin ribbon, and the output trace stays inside it from the start of the shift to the end. ±0.01% band, drawn to scale on a ±1% axis 0 h 2 h 4 h 6 h 8 h -1% set point +1% time into the shift Schematic
SchematicFigure 1. Schematic, band to scale: the HVX-Series eight-hour stability specification of 0.01 percent of nominal, drawn on a plus or minus 1 percent axis. The output trace stays inside that band from the start of the shift to the end.

How the BNC HVX-Series line solves it

The Berkeley Nucleonics HVX-Series is a fully digitally regulated DC high-voltage supply built around a microcontroller and FPGA control core. That digital regulation is what holds the output steady over a calibration run. The output is set with 16-bit resolution across 0.01 to 100 percent of nominal voltage, so a technician can place the output where a calibration point requires; on a 10 kV unit one 16-bit step is about 0.15 V.

Short-term stability is specified at 0.01 percent of nominal voltage or better over eight hours, which covers a full calibration shift without re-setting the point. Line regulation holds tighter than 0.01 percent of nominal with the mains swinging plus or minus 10 percent, and the temperature coefficient is 0.01 percent of nominal per kelvin or better, so the small movements of a controlled lab do not show up at the output. Reproducibility, the agreement between one setting of a point and the next, is 0.1 percent of nominal, which is why the certificate is written from the divider and voltmeter rather than from the supply's set value. Ripple is held to 0.01 percent of nominal plus 100 mV peak to peak, which is 1.1 V on a 10 kV unit, about one part in ten thousand of the output.

Operation matches the way a metrology bench runs. A 3.5-inch color display with a structured menu handles manual setpoints, while on-board Ethernet and RS232 with a SCPI command set let the supply drop into an automated calibration sequence. The error and event log time-tags every action, which supports the traceability and record-keeping a calibration lab has to maintain. Configurable code protection guards a validated setup from accidental change.

Which HVX-Series models and options fit

For calibration work the choice of model follows the voltage range the lab needs to cover. On the 1.5 kV, 5 kV and 10 kV classes the reversible-polarity models fit well, because one unit presents both positive and negative outputs. The 20 kV and 30 kV models are ordered in one fixed polarity.

Table 1.
CoverageRecommended HVX-Series modelOutput
Low-voltage divider and meter checksHVX-5000-4005 kV, 400 mA, reversible
Mid-range HV instrument calibrationHVX-10000-20010 kV, 200 mA, reversible
High-range electrostatic and kV metersHVX-20000-2520 kV, 25 mA, positive or negative
Calibration points above 20 kVHVX-30000-1730 kV, 17 mA, positive or negative

Positive, negative and reversible variants are available on the 1.5 kV to 10 kV models, so a reversible HVX-5000-400 runs either polarity from one chassis; the HVX-20000-25 and HVX-30000-17 are positive or negative. A divider and voltmeter draw well under a milliampere, so the current rating of any model is far above what a calibration bench needs, and the choice follows voltage alone.

Recommended configuration

A practical source for a high-voltage calibration bench is the reversible HVX-10000-200. At 10 kV with both polarities in one chassis, it covers divider, meter and electrostatic-instrument calibration points up to 10 kV with 16-bit setting, 0.01 percent eight-hour stability and a 0.01 percent per kelvin temperature coefficient. Read the output through a calibrated reference divider and voltmeter, and run the supply from the on-board Ethernet and SCPI interface so every set point and reading is logged.

Where the lab also certifies instruments above 10 kV, add a HVX-30000-17 in the polarity the work needs. Both units mount in a 19-inch rack at 2U or stand on the bench with the integrated adapter, and both ship with a 3 m high-voltage cable and plug. The pair covers calibration points from 1 V, the 0.01 percent setting floor of the 10 kV unit, to 30 kV, with the same 0.01 percent eight-hour stability on both.

Specifying a calibration source?

Berkeley Nucleonics applications engineers can match a HVX-Series configuration to your voltage points, polarity needs, and automation environment. Call 800-234-7858 or write info@berkeleynucleonics.com to scope a source for your lab.

For a quick question, chat with an engineer at berkeleynucleonics.com.