Technical Note

Choosing a High-Voltage DC Power Supply

A selection guide for precision HV work: how to read voltage and current ratings, pick polarity, weigh regulation and ripple, and match a job to the right Berkeley Nucleonics HVX-Series model.

Technical Note·HVX-Series
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Berkeley Nucleonics HVX-Series high-voltage DC power supply

1Start with the Load

The fastest way to overspecify or underspecify a high-voltage supply is to start with a catalog number instead of the load. Before comparing models, describe what the supply has to drive. Is it a resistive divider, a capacitor bank, a gas tube, a photomultiplier, a deflection plate, a magnet coil, or a device under test that arcs by design? Each of these behaves differently, and the differences decide which ratings matter.

A clean resistive load asks mostly for steady voltage. A capacitive load asks for current during charging and tolerance of stored energy during discharge. An ionizing or breakdown load asks for current limiting and fault behavior that protects both the supply and the experiment. Write down the worst case for each: the highest voltage you will ever set, the highest current you will ever draw, and the fastest change you will ever command. Those three numbers, plus your accuracy target, drive almost every later decision.

2Voltage, Current, and Power

A DC supply is bounded by three numbers, and they are not independent. The HVX-Series spans 1.5 kV to 30 kV of output voltage across three power classes: 500 W, 2 kW, and 3 kW. Each model carries a fixed voltage rating and a fixed current rating, and their product is its power class. A 1.5 kV, 3 kW unit delivers up to 2000 mA at any voltage up to 1.5 kV, while a 30 kV, 500 W unit delivers up to 17 mA at any voltage up to 30 kV. The supply holds whichever of the two limits the load reaches first.

The two ratings are independent of each other. A HVX-10000-200 delivers up to 200 mA whether it is set to 1 kV or 10 kV; what changes with the setting is the power available, which is the product of the two: 200 W at 1 kV and 2 kW at 10 kV. Check the working point against both ratings, since a load that needs 300 mA at 2 kV is outside this unit's envelope even though 600 W is well inside its power class.

Table 1.
Power classExample HVX-Series modelsVoltageMax current
500 WHVX-20000-25, HVX-30000-1720 to 30 kV17 to 25 mA
2 kWHVX-1500-1400, HVX-5000-400, HVX-10000-2001.5 to 10 kV200 to 1400 mA
3 kWHVX-1500-2000, HVX-5000-600, HVX-10000-3001.5 to 10 kV300 to 2000 mA

Model names encode the rating directly. HVX-5000-400 is a 5 kV, 400 mA unit. The 1.5 kV, 5 kV and 10 kV models are available in positive, negative or reversible-polarity versions, and the two 1.5 kV ratings also come as fixed floating-output (FLO) variants. The 20 kV and 30 kV models are positive or negative. Specify the polarity and any options when ordering.

3The Operating Envelope

The clearest way to see voltage and current together is to plot them. An HVX-Series model is bounded by its voltage rating on one axis and its current rating on the other, so its operating envelope is a rectangle, and the power class is the product at the corner. The load draws a line or a curve through that space (a straight line through the origin for a resistor, a horizontal line for a constant-current charge), and the operating point is where the load line meets the setting. If that point falls outside the rectangle, the supply cannot serve the load, whatever either rating is on its own.

Operating envelope of one HVX-Series model: a rectangleSchematic: the operating envelope of a HVX-10000-200 is the rectangle bounded by 10 kV and 200 mA. The corner is the 2 kW power class. A 50 kilohm resistive load line and an operating point at 6 kV and 120 mA are inside; a point at 2 kV and 300 mA is outside because it exceeds the current rating even though its power is only 600 W. Output voltage (kV) Output current (mA) Operating envelope of a HVX-10000-200 200 mA at any voltage to 10 kV current rating I_max = 200 mA voltage rating V_max = 10 kV corner: 10 kV × 200 mA = 2 kW 2 4 6 8 10 50 100 150 200 50 kΩ resistive load line operating point: 6 kV, 120 mA, 720 W 2 kV, 300 mA (600 W): outside, above the current rating Schematic
SchematicFigure 1. The operating envelope of one HVX-Series model is the rectangle bounded by its voltage rating and its current rating; the supply holds at whichever limit the load reaches first. Drawn for a HVX-10000-200: 200 mA at any voltage to 10 kV, 2 kW at the corner. A 50 kilohm load line and an operating point at 6 kV, 120 mA are inside; a point at 2 kV, 300 mA is outside because it exceeds the current rating even though its power is 600 W.

4Polarity

Polarity is a real decision, not a footnote. HVX-Series units come in three polarity styles. Positive and negative models reference one output terminal to earth and drive the other terminal above or below ground. Reversible models let you switch between positive and negative electrically, without rewiring, which suits a bench that serves several experiments or a test sequence that needs both polarities.

Separately, floating output models keep both terminals isolated from earth, so you can reference the output to a point in your own circuit. Floating outputs matter when the supply sits in series with another source, when you need to bias a stage that is not at ground, or when grounding the output would create a fault loop. The trade is that a floating output carries its own safety obligations, since neither terminal is automatically at a safe potential. We cover earth-referenced and floating outputs in depth in a companion note.

Rule of thumb

If every experiment uses the same polarity and one terminal can sit at ground, a fixed positive or negative unit is the simplest and safest choice. Choose reversible only when you genuinely switch polarity, and floating only when the load cannot share earth.

5Regulation and Ripple

Regulation describes how well the output holds its setpoint when something changes. Line regulation covers changes in the AC mains, and the HVX-Series holds tighter than +/-0.01% of nominal voltage across a +/-10% mains swing. Load regulation covers changes in the load current, and the HVX-Series holds within 0.05% of nominal voltage for a 10% to 90% load step. After a 0 to 100% change in load current the output recovers to within 0.1% of nominal in under 1 ms.

Ripple is the small residual AC riding on the DC output. The HVX-Series keeps voltage ripple at or below 0.01% of nominal voltage plus 100 mV. For a photomultiplier, an electron optic, or a precision deflection plate, that residual matters as much as the absolute setpoint, because it shows up directly as noise in the measurement. A supply that is accurate but noisy can still ruin a sensitive experiment. The numbers and what they mean for your result get a full treatment in the ripple and regulation note.

6Stability Over Time

A supply can hit its setpoint and still drift over a long run. The HVX-Series holds stability within 0.01% of nominal per 8 hours and a temperature coefficient at or below 0.01% of nominal per kelvin. For calibration work, where the supply holds a point while a reference divider is read, these are the numbers to read first. Full 16-bit setting resolution across 0.01% to 100% of the nominal range lets you place the operating point precisely, and reproducibility, the agreement between repeated settings of the same point, is 0.1% of nominal.

7Interfaces and Automation

If the supply lives in an automated test rack, the control path is as important as the output. Every HVX-Series carries Ethernet and RS232 on board and speaks a SCPI command set, so it drops into a LabVIEW, Python, or instrument-control framework without a translation layer. The front panel offers a 3.5-inch color TFT with two soft keys and a turn-and-press knob, structured menus, configurable code protection, and a time-tagged error and event log for traceability.

AC mains + active PFC HV converter + rectifier HV output rear HV connector discharge 60 s typ, 120 s max Load / DUT Digital regulation: microcontroller + FPGA 16-bit setting, < 1 ms response, ramp + arc detect Control: Ethernet + RS232 (SCPI), 3.5 in TFT event log, code protection
SchematicFigure 2. HVX-Series system block diagram. A digitally regulated chain runs from a power-factor-corrected AC input through the HV converter to the rear output connector, with the FPGA-based regulator and SCPI interfaces governing the whole path.

8Form Factor

The HVX-Series ships as a 19-inch rack-mount or benchtop unit with an integrated adapter, so the same hardware works in a rack or on a bench. Height is 2U, 3.5 inches (89 mm); chassis depth behind the rack panel is 19.7 inches (500 mm) and overall depth is 21.0 inches (534 mm). Weight starts near 28.7 lb (13.0 kg) for the lower-voltage units, around 36.4 lb (16.5 kg) at 20 kV, and about 38.6 lb (17.5 kg) at 30 kV. The AC inlet is an IEC 60320 C20 connector at the rear. The 3 kW models take 230 V plus or minus 10% single phase and the 2 kW models 187 V to 253 V, at 47 Hz to 63 Hz, with active power factor correction.

9Safety: Ramp and Arc

High voltage demands controlled behavior at both ends of a run and during faults. Two retrofittable options address this. Ramp Control brings the output up and down on a defined gradient, from 1 V/s to 10 times the nominal voltage per second, so a sensitive load is never hit with a step. Arc Detection watches for flashover, reports it, and can shut the output off, which protects both the supply and the device under test in breakdown-prone setups.

Beyond options, the HVX-Series discharges its own output at no load in 60 seconds typical and 120 seconds maximum, depending on the model. A load with its own capacitance holds charge longer than that. Confirm zero potential with an HV probe before handling, whatever the elapsed time.

Handling

Stored energy in a high-voltage supply and its load can remain dangerous after the output is set to zero. Follow your site lockout procedure and confirm discharge with an appropriate HV probe before contact.

10From Use Case to HVX-Series Model

The matrix below is a starting point, not a substitute for a load analysis. Confirm the operating point, the polarity, and the accuracy target against the full specifications before you order.

Table 2.
Use caseWhat it needsSuggested HVX-Series starting point
Capacitor charging / pulsed powerCharging current at the bank voltage, repeatable set pointHVX-10000-300; HVX-1500-2000 for banks under 1.5 kV
SiC / GaN double-pulse testBus to 1.5 kV for 650 V to 1700 V parts, low ripple floorHVX-1500-2000; HVX-5000-400 above 1.5 kV
EV inverter and powertrain HV testAmperes at 800 V, potential-free rigHVX-1500-2000 FLO; HVX-5000-600 for isolation checks
End-of-line withstand testRamp, dwell, arc trip, SCPIHVX-5000-600; HVX-1500-2000 below 1.5 kV; HVX-10000-300 above 5 kV
Semiconductor device stressMargin to the avalanche knee, reversible polarityHVX-5000-400 (reversible); HVX-10000-200 for 6.5 kV parts and isolation
Calibration sourceLow ripple, 8 h stability, 16-bit setting, read through a dividerHVX-10000-200; HVX-30000-17 above 10 kV
R&D / university HV labFlexible voltage, reversible polarity, SCPIHVX-5000-600 (reversible)
Low-energy X-ray tubeNegative polarity, milliamperes, ramp for conditioningHVX-30000-17; HVX-10000-200 for tubes to 10 kV
Electron-beam and ion-beam stages at 30 kV or lessExtraction, focus and low-energy acceleration; source bias off earthHVX-10000-200; HVX-20000-25 or HVX-30000-17; HVX-1500-2000 FLO for source bias
Electrostatic processesMicroamperes at 10 to 30 kV, or amperes at 1.5 kVHVX-30000-17 (electrospinning); HVX-1500-2000 (sputter bias, chucks)
Detector bias (PMT, SiPM, proportional counter)Low current, low ripple, high stabilityHVX-5000-400 (reversible)
Mass spectrometry ion opticsSource and lens bias, both ion modesHVX-1500-2000 (reversible); HVX-10000-200 for time-of-flight stages

11Talk to an Engineer

The right supply is the one matched to your load, your accuracy target, and your safety plan, not the one with the largest rating on the front. To work through an operating point, a polarity choice, or an automation path, contact Berkeley Nucleonics at 800-234-7858 or info@berkeleynucleonics.com.

For a quick question, chat with an engineer at berkeleynucleonics.com.